Raytherm WH-0181 Instructions d'exploitation

$%%  !#%$%#&% $CATALOG NO. 2000.50AH Effective: 06-27-11 Replaces: 09-16-10 P/N 240035 Rev. 35This manual should be mainta

101. Remove jacket top panel.2. Remove and discard inner stack adapter panel.3. Install jacket top panel.4. Insert tabs of outdoor top into keyhol

11Fig. 9: Indoor Installation—Model 133:/07>9/::=$?,.69>?,77,?4:91. Remove the louvered jacket top by removing four(4) #

127. Turn the assembled stack and jacket top, rightsideup. The jacket top will be trapped between thebrackets and the top of the stack. Place

13Fig. 13: Drafthood Installation—Models 514–824:/07>Locate and assemble as shown in Fig. 14. Secure withscrews supplied in envelope in c

14Type "B" double-wall or equivalent vent pipe is recom-mended. However, single-wall metal vent pipe may beused as specified in the latest

15'09?,8;0=9>?,77,?4:9:/07>%3=:@23(30=0#0<@4=0/:.,?4:9The vent damper must be located in the vent so that itserves onl

16&%  Install the vent damper to service onlythe single appliance for which it is intended. ifimproperly installed, a hazardous condi

17Table G: Maximum Equivalent Pipe LengthA minimum of 7" W.C. and a maximum of 10.5" W.C.upstream pressure, under load and no-load con

18RDHRDHLEDOMSIZE GPMT P FT GPM T P FT CONN GPM T P FT GPM T P FT CONN133* 22 10 14.7 10 22 3.3 1-1/4"182/18145 7 9.2 20 15 1.81-1/2"260/261

19CONTROLLER SENSOR(LESS THAN 4-STAGE)CONTROLLER SENSOR(4-STAGE OR MODULATION)5’ MAX5’ MAXFig. 24: Single Boiler Primary/Secondary Piping—Models 133–4

2Rev. 35 reflects the following:Changes to: Certifications on page 6, Flow chart on page 34Additions: Canadian Installation Code references on pages 6

20MAXIMUM OF 12”OR 4 PIPE DIAMETERSCONTROLLERSENSOR5’ MAXReverse return piping is a proper method of manifolding multiple boiler hook-ups to ensure ba

21 %# $.:9:8,>?0=:9?=:7>The Economaster II is an electronic device that allowsthe operator to set the desired time for the pump to runafte

22Fig. 29: Mechanical Modulating ValveMODULATING VALVESW/ BUILT-IN REGULATORFig. 28: Mechanical Modulating Valve Location:/0:?:=4E0/:/@7,?4:

23484?:9?=:7>,9@,7#0>0?423484?All models except 133 are equipped with a manualreset high limit. Set the manual limit to its maximumset

24%# % $This boiler is normally wired for 120 Volts. The voltageis indicated on the tie-in leads. Consult the wiring dia-gram shipped

25$%#%&!01:=0$?,=?&;Safe lighting and other performance criteria were metwith the gas manifold and control assembly providedon the boil

261. Set the thermostat to lowest setting.2. Turn off all electric power to the appliance.3. Remove boiler door.4. Push in gas control knob slightly a

27LIGHTING INSTRUCTIONS FOR BOILERS WITH ELECTRONIC IGNITION (IID)For Models with Manual Gas ValvesFOR YOUR SAFETY READ BEFORE OPERATINGWARNING: If yo

28:=:/07>B4?3@?:8,?4.,>',7A0>423?4929>?=@.?4:9>1. Close all gas valves. Turn off electrical power sup-ply. Wait five (

29at once. Pilot burner should ignite after gasreaches the pilot burner.b. Spark ignition should cut-off when pilot flameis established.c. Ma

(#$ Pay Attention to These Terms 4 %%  #'"&!% #%% $  #%*!$ Type H1 - Mechanical Mo

30Replace any parts showing wear.c. Check pump coupler for wear and vibration.7. Check flow switch paddle.8. Clean room air intake openings to

31size, and connections which comply with all applicablecodes.7,80#:77 @?$,10?D$B4?.3The boiler is equipped with a cut-off device to preventflame

325. Pull the pilot bracket slightly, then drop and pulldownwards and outwards.6. Reverse above procedure to re-install. Make surethe pilot

33NOTE: Before troubleshooting, familiarize yourself with the start-up and checkoutprocedure.Check line voltage power, low voltage transformer, limit

34For Service TechniciansSTART BOILERRENRUB TOLIP FISTHGIL RENRUB TOLIP FITHGIL TON SEODTON OD SRENRUB NIAM TUBELPUOCOMREHT KCEHCV 42 ROF KCEHC AT GA

35TYPICAL ON-OFF INTERMITTENT IGNITIONCONTROL WIRING DIAGRAM

36MECHANICAL PROBLEMWhen boiler is turned on nothinghappens.Thermostat in "ON" position causesrelay and pump to operate, but boilerdoes not

37!@8;>,47@=0%:!@8;1. Pump not properly primed.2. Wrong direction of rotation.3. Speed too low.4. Total head too high.#0/@.0/,;,.4?D9/

38RAYPAK TUBE CLEANING KITExtension Pieces (5) Auger with Carbide Tip Wire BrushP/N 052871F - 5/8 DIA.P/N 052870F - 7/8 DIA.$0=A4.0#0;,4=$0.?4:9%@-

392. Lift burners from slotted spacer and slide from ori-fices. Clean with a wire brush.3. Clean orifice(s) as necessary.!47:?#08:A,7,9/70,94921

4#Indicates the presence of immediate hazards which will cause severepersonal injury, death or substantial property damage if ignored.

405. Remove heat exchanger corner brackets.6. Remove combustion chamber clips at the four cor-ners of the heat exchanger.7. Lift heat exchanger str

415. Insert replacement tube by inserting the end withthe most fins removed in the opening of one tubesheet. Slide tube until the opposite end clears

42Catalog Number: 1900.10H Effective 08/01/10 LIMITED WARRANTY RAYTHERM - TYPES H AND WH Models: 133 - 4001 SCOPE Raypak, Inc. (Raypak) warrants to t

43

www.raypak.com Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (805) 278-5468Litho in U.S.A.

5 %% The model number of a boiler can be found on theSales Order and the boiler's rating plate. The examplebelow identif

$%% 9>?,77,?4:9:/0>The installation must conform with these instructionsand the latest editions of the National Fuel Gas CodeANS

9>?,77,?4:9,>0The boiler should be mounted on a level, non-com-bustible surface. Boiler must not be installed oncarpeting. The

8 % The boiler shall be installed in a space largein comparison to the size of the boiler. Large spaceis defined as having a volume at least six

9a. All Air From Inside The Building:Each opening shall have a minimum net freesquare inches as noted in Table E.b. All Air From Outdoors:Whe